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Case Study 6- Auto Ancillary

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Background

Customer is a leading manufacturer of Automotive and Non-Automotive Braking Systems in India.

Challenge

Accelerated paint drying on brake shoes after dip painting operation. The customer was using an Air System that was bulky, had complex maintenance issues. Their objective was to attain uniform heating and a need for a precise control system that would prevent heaters from malfunctioning leading to high replacement costs.

Solution

Litel convinced the customer to invest in a turnkey paint dry system. This included:

  1. Overhead conveyor
  2. Dip tank
  3. Flash off zone
  4. Heating system for curing the paint
  5. Lip exhaust system for pollution control
  6. Automated PLC based Control console
The infrared curing oven was specially designed with 3 zones and fixed power based system.

Process

Features

  • Uniform Heating
  • Energy Saving
  • Constant Power
  • Maintenance Free
  • Pollution control
  • Drying time reduced to one third.
  • Due to small oven length, simplified plant layout

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